A major seating supplier to a Global JOEM requested a Technical Service visit for support to reduce high sCrap and Repair rates and other foam related defects on one of their two Race Track (RT) production lines. The RT line has xx* carriers with two seating tools on each individual carrier.

The customer purchased 4 fully formulated polyol blends and a TM Blended isocyanate, which are regularly provided to the plant in bulk. A Cannon 5 stream HP head is used to robotically dispense the mixed, liquid, PU chemicals into the two seating tools with an approximate time of the pour lid close time takes xx* seconds.

The number one foam defect, which was the major contributor to high sCrap and Repair on RT Line 1…

Read all about the technical visit and the results here.